I have a two-part question about the 4WD indicator switch in a manual NP241C transfer case, and will try to give as much detail as possible. 01 QC, totaled. np241 T-case Problems We are the premiere place for 1st gen and 2nd gen Dodges as well as a great source for newer models as well. Please select a model number that matches your vehicles transfer case tag below.New Process Gear has a wide range of 4x4 transfer cases! I am doing an LS (Vortec 5.3) engine swap into a 1997 Jeep Wrangler TJ. This unit has a couple of problems, it utilizes a viscous coupler clutch system that can fail. Automotive Problems with NP208 Transfer Case. Here is the NP241DHD transfer case. NP241 Internal Problem. It features an aluminum casing and is driven by a chain. Transfer case repair can be expensive. But as they age, the drivechain can stretch. Tear the transfer case apart before you grenade it like mine. There are a few things that you can see and hear that can indicate a transfer case problem. The NP136 transfer case was manufactured with electrical shift encoder motors, this unit has two different drive ranges 2 high and 4WD, (run at reduced speeds). The link below will take you to the transfer case section for a 2nd gen Dodge Ram Truck. The R&R for the LD transfer case should be very similar. Either way, it needs to come out. Over time the transfer case output shaft seal can fail, and when it does, will display a few symptoms that will alert the driver that a problem with this system exists. It may just be a broken chain, and it may be something else. NV246 transfer case parts or just help diagnosing your transfer case problems give the Experts a call at 888-824-2012. Hey guys, due to not being able to afford an Atlas transfer case, I decided to purchase an NP241 Transfer Case to mount to My 4L60e transmission. This unit has a 27 spline front output and utilizes a rear slip yoke. The NP241 transfer case was in service from 1989-1999. May 31, 2013 Scott Schleck. Ops . The 241dld has a cast aluminum range fork and the dhd has a cast iron, plus the dhd has a bigger output shaft and an extra output bearing. Noted below are a few of the common side effects of a damaged transfer case output shaft seal that should be replaced . The previous owner said under hard braking it'd pop out of 2wd. It is a popular model, being found in numerous applications including the Chevrolet Blazer, Suburban, and Tahoe, as well as the 1500, 2500, 3500, and Van. Overhaul the unit yourself, purchase the parts from Midwest Transmission Center and receive free technical support. It is best not to ignore the symptoms of transfer case issues. Jump to Latest Follow ... Anyways, I just picked up an '88 Suburban with a 6.2L Detroit diesel and a NP208 transfer case (not sure on the trans, but I'd assume its a 700R4). The NP241 is a solid, reliable transfer case and superior to the NP203 it replaced. Dodge Truck & SUV forum with the best tech and vehicle help on the web. With the front output drop on the driver side. Replacement can be even more so. New Process - Transfer Case IdentificationShop by your transfer case. The Tahoe had a push-button Borg-Wagner transfer case (TC) which will not work in the Jeep. Here is the Parts Blow-out for the NP241DHD You can find any of the part numbers for the transfer case using the part number lookup tool. Jump to Latest Follow 1 - 4 of 4 Posts. The 5.3 and 4L60E are from a 2003 Tahoe 4x4. I was told this transfer case came off a previous 4L60e trans and it was drivers drop, so I thought great this is exactly what I need. S ... One way or another, you are gonna have to drop the transfer case and inspect it. I'll get pics on monday of my old case, i ended up rebuilding a spare nv241dhd and swapped it in. Inspect it a push-button Borg-Wagner transfer case section for a 2nd gen dodge Ram Truck case output seal. 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